Magnetic recycling
Magnetic separators sort product streams by separating metals. This allows you to remove metal contamination in raw materials or recycle reusable metals in product streams.
Iron separators for the recycling/sorting of ferrous metals and eddy current separators for the recovery of valuable metals. Innovative and high-quality recycling solutions for effective metal recycling.
Products
Magnetic rollers
Product details:
– Suitable for the following conveyor belt widths:
300-1,600 mm
– Magnetic system: both axial and radial
Magnet assembly possible.
– Recycling and recovery of ferro
metals.
– Removal, cleaning or for the selection of
Ferro parts or weakly magnetic
particles in product streams.
– Protection of machines (avoidance of
Damage caused by metal particles).
A magnetic roller separates ferromagnetic particles such as iron or steel, but also weakly magnetic particles (such as processed stainless steel) from coarse to very fine fractions and removes them completely automatically and continuously. The magnetic roller is installed as a drive roller or end roller in an existing conveyor belt system and is a cost-effective magnetic metal separator. It is important to feed the material in a thin (and preferably single) layer via the conveyor belt to the magnetic conveyor belt roller. Magnetic belt rollers require virtually no maintenance, and because these magnets are integrated into an existing system, there are almost no additional operating and energy costs.
For thicker layers, we recommend combining a magnetic belt roller with an overbelt magnetic separator. In this configuration, the lifting magnet pulls the steel parts out of the upper layer and the magnetic belt roller pulls them out of the lower layers of the mass flow. Magnetic belt roller separators are particularly suitable for separating problematic shaped objects such as ball bearings or batteries.
types:
1,800 gauss / 3,000 gauss / 6,000 gauss / 9,000 gauss (high gradient)
Drum magnets in the housing
Product details:
– Continuous automatic cleaning
– Magnet segment in rotating drum
– Min. Fe particle size that can be captured
: 0.5mm
– Capacity up to 300m³/h
– Magnet quality 3,000 gauss on the sheath
These magnetic drums have an industrial finish. They remove ferrous impurities with a size of 1 – 5 mm from all types of non-food powders and granulates. This basic type is equipped with a 3,000 gauss magnetic drum.
Overbelt magnets
Product details:
– Easy to install
– Continuous automatic cleaning
– For different bandwidths
For installation above conveyor belts when loading bulk materials or in the recycling industry. Overbelt magnetic separators remove ferrous particles from raw materials and automatically and continuously discharge them. A reliable and effective method for separating large quantities of iron.
They have a very deep magnetic field and are therefore suitable for very thick layers. A control cabinet is required.
types:
Ferrite
Max. installation heights: 230 mm – 470 mm
For the following conveyor belt widths: 400 mm – 1600 mm
Neodymium
Max. Installation heights: 310 mm – 550 mm
For the following conveyor belt widths: 650 mm – 1400 mm
Electromagnetic
Max. Installation heights: 360 mm – 600 mm
Width of magnet: 1000 mm – 1600 mm
Eddy current separator
Product details:
– 12, 22HI or 38HI -pole eddy current magnetic roller
– Combined ferrous and non-ferrous separation possible
– Eccentrically controllable magnetic field
– Very high magnetic force on the conveyor belt surface
Eddy current separators remove non-ferrous metal particles such as copper and aluminum in a continuous process. For the recovery, recycling or removal of metals.
types:
EddyExpert
is the all-rounder of the ECS machine line and can be used for a wide range of product streams: From coarse to medium-fine fractions. Many combinations are possible for the desired application. Available with 12- or 22HI-pole Wibelstrom magnetic roller.
EddyFines
Highly developed and powerful. Equipped with a 38HI pole eddy current magnetic roller for the separation of small and heavy non-ferrous particles (such as copper, gold, silver and palladium).
Plate and block magnets
Product details:
– Cost-effective and stable
– Max. Catch field 180 mm
– Catch Fe particles from 30 µm
– With neodymium or ferrite magnets
– Manual cleaning
Plate magnets and block magnets are cost-efficient, robust magnets with a deep-acting magnetic field. They are therefore suitable for filtering medium to large iron particles from raw material streams. They can be easily installed in existing installations. They can be suspended above a conveyor belt, attached to the wall of a product channel or under a product flow.
Plate/block magnets are also the building blocks of our magnetic separator systems for relatively coarse product flows and higher capacities. For example, for plate magnetic separators and overbelt magnets.
types:
Electric block magnet
For removing large steel parts from mass flows or in the recycling industry. Suitable for greater installation heights. Can be switched on and off.
Max. Installation height: 400mm
For the following conveyor belt widths: 700mm – 1300mm
Ferrite block magnet
– Permanent lifting magnet
Used to remove steel parts in the recycling industry or to protect mills. For installation up to max. 400 mm above the conveyor belt.
Max. Installation height: 400mm
Available in the following lengths: 400mm – 1600mm
– Plate magnet:
Ferrite magnetic plates are cost-efficient, but less powerful and larger than neodymium magnetic plates. They have the advantage that they can be used up to 100 °C. Magnetic plates remove ferrous impurities from 0.5 mm. Not suitable for weakly magnetic stainless steel contaminants.
Max. Installation height: 320mm
Available in the following lengths: 140mm – 1400mm
Neodymium block magnets
– Plate magnet:
Neodymium magnetic plates are extremely powerful, compact and lightweight. They are suitable for separating ferrous impurities from 30 µm to 3 mm. Made entirely of stainless steel and waterproof. Suitable for the food industry.
Max. installation height: 180mm
Available in the following lengths: 150mm – 1260mm